The History of Cowboy-Style Hard Hats

Group Shot Wearing Jackson Safety Cowboy-Style Hard Hats
Cowboy-Style Hard Hats were a creation of tool salesman, Bret Atkins in 1996, who got tired of getting his expensive stetson-styled hats dirty while on the job. Atkins essentially worked out of his garage to create the trendy cowboy-style hard hat and invested a small fortune seeking and obtaining OSHA approval.
Through a very lucky break, the cowboy-style hard hat was discovered by Katie Couric of NBC’s Today show and the rest, as they say is history. The cowboy-style hard hat (also sometime referred to as Western Hard Hat and Outlaw Hard Hat) has been a worldwide success. To read more about this amazing story, click here.
The Benefits of Wearing Cowboy-Style Hard Hat Protection
Cowboy-Style Hard Hats Are Stylish

Woman Wearing Cowboy-Style Hard Hat
If you are foreman, you know that for many of your crew, as soon as you leave, the hard hats come off – the ole’ “when the cat’s away, the mice will play” syndrome. This is a disasterous situation for that worker if there’s and accident (and for you too – increased insurance premiums!) – OccuNomix Vulcan reports that of the 100,000 occupational head injuries per year, 84% of those were not wearing adequate head protection. You can’t argue with the numbers, folks, a hard hat is essential for your crew. That’s why these Cowboy-Style Hard Hats are so ingenious – they give the workers a sense of style while on the job. They are shaped like stetsons and wear like iron.
Also, some of the manufacturers allow their cowboy-style hard hat line to be custom stamped on the front with an image of choice – like a compnay logo. This helps helmets to not disappear quite as rapidly, if you know what I mean.
Cowboy-Style Hard Hats are Comfortable
Across the board, no matter which manufacturer you choose to go with, the cowboy-style hard hats are comfortable to wear. They all sport a 4 or 6-point, adjustable suspension that cradles the wearer’s head. All have a replaceable terry cloth sweatband which helps to keep you dry.
Cowboy-Style Hard Hats Have Wide Brims
Compared to the traditional half-egg shaped hard hat, the cowboy-style hard hat has a wide, stetson like brim which offers the wearer additional rain and uv protection. Less sun in the eyes can mean less glare and potentially hazardous mistakes because of that glare.
Cowboy-Style Hard Hats are Made in the USA
With the exception of the Procureit Australia line, the other lines are made in the United States of America.
The Features of a Cowboy-Style Hard Hat
Cowboy-Style Hard Hat Construction
- Durable high-density, polyethelene plastic
- 4 or 6-point suspension systems
- chin straps – either come standard with some lines, like the Smith and Wesson West Hard Hats, or as an add-on accessory for the others.
- Adjustable to fit a wide-range of head sizes – from 6.5 to 8 for most models.
- Size – about 14 inches from side-tip to side-tip. 15 inces from front-tip to back-tip.
Suspension Systems Summary
Ratchet suspension– A type of suspension with a quick ratchet adjusting knob. This loosens or tightens the hard hat “on the go” with a simple turn of the knob. The pin lock suspension must be removed to be adjusted.
Four point suspension/six point suspension– This is the actual number of clips that mounts the cradle suspension to the shell of the hard hat.
(Vulcan) Squeeze-Lock Suspension has an ultra-soft, yet very strong and comfortable, six-point woven nylon crown strap system that acts as a shock absorber with six load-bearing points that spread impact over a larger area. Includes a smooth, non-irritating, no-hassle squeeze-lock sizing adjustment in 1/8″ increments.
Cowboy-Style Hard Hats Should NOT Be Used For…
Cowboy-Style Hard Hats should not be used for horse back riding. The wide-brim is the problem – if a rider takes a fall, their heads can be jolted to one side or the other and the result can be severe neck injuries.
About Procureit Australia
Procureit Australia is offering a line of Cowboy-style/Outlaw hardhats. Their claim is that they can export it to you so that you can have your order within 2 to 3 days. Here is a photo of their Cowboy Hard Hat selection.
Procureit Australia Cowboy Hard Hat Line
Procureit Australia are pleased to offer ‘The Outlaw’ range of Cowboy hardhats. These hard hats are stylish cowboy shaped safety helmets available in white, black, grey and straw colours. The cowboy safety hardhat provides stylish, comfortable and enhanced protection. Made of high impact, UV resistant, special HDPE blended plastic. The broad brim protects your eyes from bright light and your neck from sunburn and rain. The browpad is adequately ventilated to minimise irritation and to absorb perspiration. The cowboy hardhats feature high quality suspensions that adjust comfortably to fit any head size.
![]() |
|