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Hard Hats

Hard hats are rated by Type, which says where they protect against impact, and Class, which says how much electrical protection the shell gives. Pick those first, then the brim, material and suspension.

Worker in an orange hard hat inspecting machinery

Ratings

Hard hat types and classes

Type I

Tested for impacts to the top of the head.

Type II

Tested for impacts to the top and sides.

Class G

Shell proof-tested at 2,200 volts.

Class E

Shell proof-tested at 20,000 volts.

Class C

No electrical protection. Often vented.

Full detail: hard hat types and classes explained

Brim styles

Cap, full brim or cowboy

Cap style

A short front bill. Best with face shields, earmuffs and tight spaces, and the most common Type II shape.

Full brim

A brim all the way around for sun and rain. Usually has accessory slots.

Cowboy style

A western-shaped full brim, usually wider than a standard one. Mostly Type I. See cowboy hard hats.

Worker in a yellow hard hat on a rooftop job

Materials

What hard hat shells are made of

MaterialGood for
HDPEMost jobs. Light, tough, affordable
ABS / polycarbonateRigid shells, glossy finishes
Fiberglass / resinHigh-heat work such as foundries and welding
Carbon fiberLightest premium shells

Some hats only have a carbon fiber pattern printed on a plastic shell, so read the product details.

How to choose

Choosing hard hats in four steps

  1. Confirm the rating. Ask which Type and Class your employer or site requires.
  2. Pick the brim. Match it to your accessories and your work area.
  3. Pick the suspension. A ratchet suspension is easier to adjust if you wear the hat all day.
  4. Check the size. Compare the size range on the label with your head size.

All guides

Hard hat guides

Hard hat questions

What is the difference between Type I and Type II hard hats?

Type I hard hats are tested for impacts to the top of the head. Type II hard hats are tested for impacts to the top and sides.

Which hard hat class do electricians need?

Class E, which is proof-tested at 20,000 volts. Class G is tested at 2,200 volts and Class C has no electrical protection.

Is a full-brim hard hat better than a cap style?

Neither is safer by shape alone. Full brims give more shade and rain cover; cap styles work better with face shields, earmuffs and tight spaces.

What is the best hard hat material?

HDPE suits most jobs and budgets. Fiberglass and resin handle high heat better, and carbon fiber composites are the lightest premium option.

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